Innovation in glass making

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Innovation in glass making

A research and development facility capable of melting and forming glass in a small-scale manufacturing environment will be the centrepiece of a new facility at the Owens-Illinois, Inc., (O-I Glass) global headquarters in Perrysburg, Ohio.

The new R&D centre will help advance new concepts and qualify emerging technologies that could revolutionise glass melting and forming.

“By significantly changing the way glass is made, we can deliver even more innovative and brand-building products for our customers, increase the efficiency of our operations and further enhance the sustainability of glass,” says Giancarlo Currarino, vice president and chief technology officer.

In the future, the centre will include the ability to prototype product innovations, like the company’s recently launched -VersaFlow™ jar – part of the Versa™ platform of functional food packages – and the game changing Vortex™ bottle.

This R&D centre is one component of O-I’s plans to invest in process and product innovation efforts. The announcement reflects a three-year, US$35 million investment. Since 2008, investments exceeding US$30 million have yielded more than 25,000 square feet of the finest research and development training laboratories in the glass container industry, and spurred the release of next generation manufacturing and inspection equipment.

In addition to capital investment, dozens of new research scientists, engineers and technicians have laid the groundwork for significant advancements in glass R&D.

“Providing our scientists and engineers a real-world environment for research and development helps us target our efforts on the concepts with the greatest potential for impact,” says Dr Kim Houchens, president of research and development.

“With this centre, we can realistically test breakthrough ideas for implementation into our manufacturing environment, smoothing the transition from patent to plant.”

O-I plans to break ground on the 18,000 square-foot facility toward the end of the year and targets completion in late 2013. The facility will be funded, in part, by a US$3 million grant offer from the Ohio Third Frontier Commission, which O-I announced in June 2012. The centre will result in the creation of 45 jobs in basic sciences, engineering and technical disciplines over several years.

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