Challenge to uncover new processing technologies for mussels

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Sanford Limited is taking on a KiwiNet Business Challenge to uncover novel proposals for high-speed automated technologies that will help it process its current daily rate of 1.5 million mussels.

Last month researchers at New Zealand’s public research organisations pitched ideas to improve mussel processing in Nelson at the Aquaculture NZ Research Workshop in a bid to win $5,000 of prototype development funding and the opportunity to work with Sanford to develop their solution for commercial application.

Sanford’s aquaculture manager Ted Culley says, “Processing as many molluscs as we do presents all sorts of challenges. This is a great opportunity for us and others in the aquaculture industry to uncover some novel ideas with commercial potential. While we’re looking for a winning idea, we’re keen to investigate all good ideas, so we may end up with more research projects.”

Dr Bram Smith, general manager of KiwiNet says, “The Business Challenges are a great way to uncover business problems and match them with creative and hi-tech research solutions that will help them improve business productivity. They’re also a great way to build links between researchers from universities and Crown Research Institutes and industry. We’re always keen to hear from local companies and industry groups who want to tap into the scientific expertise in New Zealand’s research organisations. This is the first of several aquaculture business challenges.”

The Kiwi Innovation Network (KiwiNet) is a consortium of 13 universities, Crown Research Institutes and Crown Entities dedicated to taking a collaborative approach to research commercialisation.

Mr Culley says that while Sanford already have strong relationships with many research agencies the KiwiNet Business Challenge is a great way build a stronger report with researchers and to focus attention on key business areas.

The Sanford KiwiNet Business Challenge will showcase ten proposals from research organisations including AUT University, Cawthron Institute, University of Otago, Callaghan Innovation and Victoria University.

The pitches will cover five key business challenges for mussel processing identified by Sanford including:

  • Non-invasive, high speed mussel weight measurement: Currently mussels are graded via the mussel shell width, which in-turn estimates the mussel weight. Mussels are then sorted and blanched based on their predicted weight. A new more accurate method of predicting mussel weight would improve grading and blanching accuracy. This is a high value challenge that could have global applications
  • Better method to remove mussel beards: The mussel industry uses a machine to remove mussel beards that is approximately 75 percent efficient. The challenge is to find an alternate solution that would improve efficiency to closer to 100 percent
  • Identifying a commercially viable use for mussel shells: The seafood industry is keen to identify a commercially viable application for mussel shells left over from processing
  • Identifying a commercially viable use for old mussel ropes – old mussel rope embedded with ocean borne organic matter are removed as waste. The industry is eager to find a commercially viable opportunity to utilise this currently discarded resource
  • Automated notification of failed navigation lights: There is a need to improve the monitoring of marine navigations lights critical for worker safety. Navigation lights need to be constantly checked by hand. A retrofit innovation to autonomously signal when a bulb fails could have broad applications into a variety of marine situations.
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