In the highly competitive and quality-driven New Zealand food and beverage industry, maintaining consistent product quality remains a constant challenge. Alni Tatari, business area manager for the process analytics division at Mettler Toledo, says reliable process monitoring plays a critical role in helping producers meet those expectations.
“Mettler Toledo understands how important dependable measurement technology is for food producers,” Tatari says. “The InPro X1 HLS sensor, combined with ISM Software, represents an advanced process analytics solution designed to reduce the risk of costly product recalls, improve process yield and enhance overall product quality.”
The measurement of pH plays a vital role in influencing taste, texture and overall product consistency. Maintaining stable pH levels across production batches is essential not only for meeting regulatory requirements but also for protecting brand reputation and customer loyalty.
Traditional sampling methods, however, can introduce delays and inconsistencies. Manual testing is often labour-intensive and can slow the detection of process deviations that affect product quality.
“By automating pH measurement with the InPro X1 HLS sensor, manufacturers benefit from real-time, inline monitoring that allows immediate adjustments,” Tatari explains. “This type of process automation enables faster responses to deviations, minimising waste and reducing the need for rework, which ultimately saves valuable time and resources.”
Tatari says the integration of ISM Software further strengthens the system’s capabilities by providing operators with clearer insight into production processes.
“ISM Software offers intuitive data visualisation, predictive analytics, centralised process monitoring and automated calibration and diagnostics. These capabilities help operators make informed decisions quickly, ensure maximum sensor performance and reduce downtime.”
For New Zealand producers, the ability to monitor pH continuously during processing can help reduce the number of rejected batches while maintaining consistent product quality. Early detection of process deviations allows operators to correct issues before they escalate into larger production problems.
Tatari says this level of monitoring also supports broader operational improvements.
“The ability to detect and correct process deviations in real time not only safeguards product quality but also contributes to more sustainable operations by reducing waste and energy consumption,” he says.
“Overall, the InPro X1 HLS sensor and ISM Software help food and beverage manufacturers maintain rigorous quality standards efficiently. By leveraging reliable automated process analytics, producers can deliver consistent, safe and high-quality products that meet consumer expectations.”
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