Packaging
Packaging prize for Pano Blue Seal
The PVC-free Pano Blue Seal vacuum closure powered by PROVALIN® was awarded the 2011 German Packaging Prize in the design, equipment and finishing category.
The award went to PVC-free metal screw caps with TPE seals – rotary vacuum closures manufactured by Pano Verschluss and used by Reichold Feinkost.
The core of this closure is represented by PVC-free PROVALIN® sealing compound developed by Actega.
Actega is a leading producer of sealants for closures and glass containers and the technology leader when it comes to water-based sealants for cans.
These products are used to make seals between the contact surfaces, such as glass on metal or metal on metal, which make sure the contents and other substances such as CO2 remain inside and any contaminants remain outside.
This is the first time a PVC-free closure has managed to be successfully established in this market segment.
Apart from advantages during lid production, PROVALIN offers consumers maximum safety as regards migration of undesirable substances from the closure into food. It easily complies with all of the stringent statutory regulations currently applicable for contact with food.
The jury explained its decision as being an acknowledgement of consistent development of a prototype for market maturity.
Until now tinplate caps have contained sealing rings made of PVC.
The Pano Blue Seal powered by PROVALIN® is the world’s first vacuum closure entirely dispensing with PVC and plasticisers with the result that it can be used for all heat-treated jar contents – pasteurisation and sterilisation – and for cold filling.
Many producers of delicacies, the health food sector and leading manufacturers of meat and sausage products have already adopted these closures for their glass jars. Even the major suppliers of yoghurt products are considering changing their packaging to glass jars. A multilateral cooperation is also currently working on an optimum seal for the area of baby food.
For more information:
Visit: www.actega.com
Visit: www.provalin.com
Visit: www.altana.com
Sharp edges and blunt results
By Les Watkins
Consumers can be putting themselves at risk when trying to open the packaging of newly-bought food. Each year in the UK alone, that task results in about 67,000 people needing hospital treatment for injuries.
Research by two respected nutritional scientists – Dr Malco Cruz-Romero and Dr Joseph P Kerry of University College Cork in Ireland – indicates that this is merely the tip of the problem.
In a recent ly-publ ished book, Processed meats: Improving safety, nutrition and quality, they explain:
“It is thought that only 35 percent of such accidents are reported to hospitals, thereby suggesting that the real figure is more likely to be around 200,000 cases per year.”
And that is just in the UK.
The elderly and those with arthritis or impaired vision are particularly at risk.
A survey of 2,000 people aged 50-plus found that 91 percent of respondents had needed help to open packaging and 71 percent had injured themselves in the attempt.
“Consequently there is a requirement for the meat industry to address such issues…when developing conveniencestyle muscle-based, ready-meal products – not just from a public good perspective but also from demographic and marketing perspectives,” say the authors.
Frustration experienced while accessing a pack’s contents can make consumers switch to a competing product.
And, of course, any injuries could lead to a costly and image-damaging lawsuit.
That is why the provision of consumer convenience is an ever-increasing packaging trend.
Cooked-meat producers are progressively aiming for packaging that is even more easy to open as well as being resealable, oven-able, microwave-able and self-venting.
It should also be easy to grip, provide performance signals and have contact points which protect users from getting burned following heating.
“Market research has shown that consumers will pay more for packaging that provides desired convenience attributes,” they write.
“For example, the introduction of zippered closures over the past 20 years has created an obvious convenience…so that now it is almost impossible to find consumer-friendly packages without this feature.
“Another example of packaging providing convenience is where it is used to portion-control food products. Increasing concern about obesity means that smaller sizes or portions of cooked meat food products are being viewed as correctly sized.”
For purchasers, however, taste remains of paramount importance.
That is stressed in another chapter by Professor Lowell B Catlett of New Mexico State University, USA, who explains how food producers have recently made major strides in understanding the mechanics of taste.
Until the early 1900s science said that the tongue could detect only four flavours – sweet, salty, bitter and sour.
Renowned French chef Augusta Escoffier developed a new type of meat stock, described in his 1903 book Guide Culinaire, in which the tongue could
taste one more flavour. It proved to be an enjoyable one.
Escoffier had stumbled across the amino acid L-glutamate which in 1907 a Japanese chemist used to create the famous monosodium glutamate (MSG) – which as Professor Catlett points out, “became a chef’s secret way to add a new taste sensation”.
Now we jump forward to 2000.
That was when scientists identified a tongue receptor that senses only glutamate and L-amino acids.
Professor Catlett says: “Technology now gave consumers a way to understand and appreciate why they generally love the taste of meat and how that taste sensation can be added to other foods via L-glutamate.”
Processed meats: Improving safety, nutrition and quality (ISBN 13 978 1 84569 466 1) edited by J P and J F Kerry, retailing at US$305+P&P was released last July by Woodhouse Publishing, Sawston, Cambridge, UK.
Precision digital gas mixer for efficient packaging in the food industry
With its new KM-FLOW, the German gas systems specialist Witt says the company is the first to offer a gas mixer with digital mass flow controllers for packaging using a protective atmosphere in the food industry.
Depending on the model, the KM-FLOW mixes two or three gases for all types of packaging machines whether vacuum, thermoforming, pillow bags or manually-sealed compartments.
At the same time the digital mass flow controllers assume the function of the proportional valves and pressure regulators that are found in practically all standard mixing systems in the international food industry.
The digital mass flow measuring instruments are a major step technologically for the user, but a smaller one for Witt.
The company has already been building mass flow controllers (MFC) systems for many years.
"We typically use this technology for supplying burners in the glass industry. No other manufacturer in the food industry can demonstrate such practical experience. The KM-FLOW is also certified according to ISO 22000 for food safety," says sales manager Martin Bender.
Bender cites the easy touch screen operation where freely programmable gas mixtures can now be selected at the touch of a button or by barcode reader, for example.
The digital data-bus also makes evaluation of the measuring data easier.
"When it comes to technical precision and reliability when metering and retaining the selected mixing ratio, Witt is the leader with a standard far above the requirements for packaging purposes with its conventional measuring technology," says Mr Bender.
MFC devices are especially advantageous for users aiming for a fully automatic inert gas packaging process with permanent monitoring and fault correction.
In combination with an analysis instrument that continually measures the gas concentration in the package during the packaging process, the KM-FLOW can adjust the gas ratio and gas mixture volume to optimise the process.
The result is maximisation of the packaging quality along with a minimisation of the gas consumption.
“This efficient packaging workflow can be ideally realised with MFC. The optimised gas consumption helps to reduce costs and minimise the uncontrolled escape of CO2, thus protecting employees," says Mr Bender.
For more information:
Alexander Kampschulte
Tel: +49 (0)2302 89010
Email: witt [at] wittgas [dot] com
Visit: www.wittgas.com
Food labeling hypocrisy
By Les Watkins
Consumers are told more about their footwear than about their food. And that is just stupid.
My favourite shoes, a flexible redleather pair, were made in India. I know because the information is printed inside them.
But some of those vegetables I enjoyed last night...where the devil did they come from? Toowoomba perhaps? Or maybe Texas or Toronto or possibly Timbuktu? Your guess is as good as mine.
The truth about where much of our food originates is kept hidden and that is totally unfair on consumers as well as on up-front manufacturers.
Does the stuff on offer at supermarkets come from the Bay of Plenty or the market gardens of South Auckland? Or was it harvested in countries such as China or Vietnam?
All too often we’re not allowed to know because our idiotic policy on labeling makes that a secret. Few people realise, for instance, that just one brand of frozen vegetables on sale here contains only vegetables grown in New Zealand.
That brand is Talleys. Their competing companies – excellent though they may be – are not required to mention that they use vegetables imported from a range of countries including Ecuador, Thailand, Chile and America.
Blandly-worded labels merely state that this food is ‘packed in New Zealand from local and imported ingredients’.
OK. But what is imported? How much of it is? And from where?
Sorry, that’s apparently considered not our business.
We can only assume that the authorities are reluctant to risk upsetting anyone – including the New Zealand companies and the overseas sellers – but they should remember that at least 75 percent of customers would prefer their food to originate in New Zealand.
That’s been confirmed by several surveys. I’m not suggesting anything is wrong with the imported vegetables. But why are consumers denied the right to make their own choices?
Stores are obliged to let us know the country of origin of goods such as our clothes or shoes.
But origin information about food is voluntary. And that, as I indicated earlier, is totally daft.
The government should stop pussyfooting around on this issue. Comprehensive labeling of food should be mandatory.
Smartphone warning
By Gary Hartley, general manager – sector development – GS1 New Zealand.
Study warns retailers about consumers’ use of smartphones.
In NZ FOODtechnology’s July 2010 issue, I wrote an article titled “Dial M for m-Commerce.” I started by suggesting that the future of retailing could be in our hands – literally. I went on to discuss how the mobile phone most of us carry around – in fact, we probably couldn’t work or socialise without – could increasingly become a multi-purpose tool in the consumer marketplace. I don’t usually like making predictions, especially about the future – but this time I think I got pretty close.
A lot has happened with smartphones in the past year. A new Australian-based study from Stamford Interactive predicts mobile internet users will overtake desktop users within the next two years. This is surely a global prediction. The world now has almost four billion mobiles, about 40 per cent of the global population carries one (and updates it, on average, every 18 months) and 750 million of those phones are routinely used to access the internet.
At the same time, the mobile phone has become increasingly sophisticated: handsets with cameras, music players, bar code scanners, GPS receivers, RFID readers and other uses that lie well beyond simple text messaging and voice calling. All these features are, of course, enabled by the explosive growth now underway in wireless broadband infrastructure through most of the developed world and even in parts of the developing world.
A recent Stamford Interactive study focused on the unpreparedness of Australian retailers to adapt to the smartphone use tsunami. The analysis reported an “alarming 74 per cent of Australian retailers haven’t caught on and aren’t mobile assessable – meaning they’re losing out on sales to more savvy operators overseas”. So, just 26 per cent of those Australian companies surveyed were ‘mobile friendly’, meaning they provided quick access to useful information in a form that was smartphone friendly, easy to read and understand for consumers on-the-run.
We’re in the era of the new normal – a digital revolution where the consumer is mobile savvy and looking for quick information accessed easily. The type of information typically wanted is more in-depth information about a product, including ingredients, calories, allergy information, and so on. Another favourite consumer requirement is being able to authenticate product information where phones are used to check whether or not a product is genuine or not. These requirements are all plausible of course but for other highly plausible applications to develop, I think the world needs one more, now vital element – a standardised, open and neutral infrastructure that hosts information that is trusted by both businesses and consumers. Having a ‘corporate truth’, a repository of accurate and validated information about product identification, manufacturer/ producer authentication, their locations and processes must become the substance of authentic m-commerce. The absence of this standardised environment lends itself to the truth being what you find with a Google search.
There is no doubt that the mobile phone is at the centre of technology convergence and will increasingly be the means by which we access the Internet. With the millions of mobile services in New Zealand, consumers are increasingly using their smartphones to research product information and purchase online, often bypassing desktop computers. The trend will grow. It’s an exciting future built around the mobile phones we already have to hand. The challenge is to get there efficiently and at least cost by using other tools we also have at our fingertips, trusted global standards included.
Time for the next leap forward
By Iain MacIntyre
New Zealand Institute for Plant & Food Research chief operating officer Bruce Campbell is urging the New Zealand wine industry to proactively engage in further research and development to unleash its considerable potential for growth.
“Having built a good platform, the industry needed to now take the next leap forward. Good examples in the past have been where there has been a focus on sustainability, yield forecasting models or viticultural techniques to enhance wine flavours or styles that have really added benefits,” he says.
“The challenge is to grow more scale but at the same time maintain the price premium that is there – the premium people are willing to pay for New Zealand wine because it offers something more.”
Mr Campbell says his message was well received when delivered to the recent New Zealand Winegrowers’ Romeo Bragato conference in Auckland.
“Plant and Food, through the way Crown entities are funded now, has the opportunity to invest its core funding into partnerships with industry to be able to create more value.
For more information:
New Zealand Institute for Plant & Food Research
Tel: (09) 925-8652
Visit: www.plantandfood.co.nz
Mystery of lager origins revealed
By Iain MacIntyre
A team of international researchers has isolated a previously-unidentified microbe crucial to the development of lager beer.
Reporting in the Proceedings of the National Academy of Sciences of the United States of America journal, researchers note that lager was first brewed in 15th Century Germany through a fusion of the Saccharomyces cerevisiaeale-yeast with what they have now named Saccharomyces eubayanus.
Traced to Patagonian beech forests at the tip of South America, Saccharomyces eubayanus is speculated to have come to Europe on a piece of wood or the stomach of a fruit fly.
It managed to combine with the yeast used for millennia to make bread and ferment wine and ale, ultimately producing lager.
Saccharomyces eubayanus causes spontaneous fermentation that generates alcohol and is 99.5 percent identical to the previously-unidentified microbe in lager brewing.
“This study shows that combining microbial ecology with comparative genomics facilitates the discovery and preservation of wild genetic stocks of domesticated microbes to trace their history, identify genetic changes and suggest paths to further industrial improvement,” say the researchers.
For more information:
PNAS, Randy Schekman
Tel: +1 202 334 2679
Visit: www.pnas.org